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Apron Feeder 360 Display
Apron Feeder is mainly composed of main shaft device, pans, driving device, frame, Supporting roller, return rollers, tail wheel tension device and so on.
Pans
Pans
The pans bolted to the chain with high strength bolts and nuts, which can be replaced individually in situ without disturbing the rest of the apron feeder.
According to different working conditions, apron feeder can choose heavy duty cast manganese steel or welded construction with ribbed reinforcements, which is suited for materials with high load and high impact conditions.
According to different working conditions, apron feeder can choose heavy duty cast manganese steel or welded construction with ribbed reinforcements, which is suited for materials with high load and high impact conditions.
Sprocket
Sprocket
Cast manganese segmental sprockets bolted to heavy steel hubs keyed to oversized front drive shaft.
The segmental sprockets can be replaced in a very short time without needing to dismantle or remove other parts of the feeder.
The segmental sprockets can be replaced in a very short time without needing to dismantle or remove other parts of the feeder.
Chains
Chains
The chain uses an off the shelf dozers chain (Track chain), which is characterized by small pitch error, smooth movement, high strength, large pulling force, and the chain has a self-lubricating device and a sealing device. The shaft is made of hardened steel, which improves the toughness and impact resistance of the traction chain, has good wear resistance and has a long service life.
Rollers
Rollers
The rollers are designed as a standard tractor rollers with sealed and lifetime lubricated bearings, mounted on the main feeder frame.
The rollers has suitably spaced to provide adequate support for the chain assembly.
The rollers can use world famous brands according to customer needs, such as Caterpillar, Komatsu, and Shantui.
The rollers can use world famous brands according to customer needs, such as Caterpillar, Komatsu, and Shantui.
Tail tension device
Tail tension device
The tension device is used to tighten and adjust the horizontal position of the chain to ensure that the chain tightness is moderate and make it run smoothly. When the pans are suddenly impacted by the material, the composite spring can play a buffer role to protect the pans and other components from damage.
Drive Device
Drive Device
Drive device utilizes an AC variable frequency drive system that integrates software with electronic and mechanical systems to provide precise conveyor speed control and overload protection.
The main components of the drive device can choose Siemens, ABB, Sew, Flender and other well-known domestic and foreign brands of motor and gearbox, to provide stable and continuous kinetic energy output, with high efficiency, low noise, low vibration and other characteristics.
The main components of the drive device can choose Siemens, ABB, Sew, Flender and other well-known domestic and foreign brands of motor and gearbox, to provide stable and continuous kinetic energy output, with high efficiency, low noise, low vibration and other characteristics.
FFeatures and Benefits
Apron Feeder Features
Our Apron Feeders are robust in design to withstand heavy loads and high impact for durability and reliability.
Heavy duty design
Rugged steel support frame with impact rails to limit pans deflection, thus eliminating permanent bending of the pans. And it can withstands all loading conditions during starting and operation.
Lifting lugs are installed in the appropriate position of the frame for easy installation and future maintenance.
Installed horizontally or inclined
Apron feeders can be installed in both horizontal and inclined applications, and they are suitable for the location of different terrain structures. The high inclination also allows to build compact installations and reduce the length of the apron feeder, thus keeping the investment costs low.
Adjustable throughput
Apron feeder with optional frequency converter, and it can change the speed of the main motor, thereby changing the chain speed, which can achieve the purpose of adjusting the handling capacity of the apron feeder.
Economical and reliable
We offer Tailor-made machines with a large range of sizes and parameters. Our apron feeder provide heavy duty feeding and extraction from many applications. Apron feeders are built robust and the core components of the apron feeder have a long service life and minimal maintenance, which reduces downtime and increases productivity, thereby increasing profitability.
Simple operation and maintenance
The heavy-duty design provides high availability, easy operation, low maintenance and operating costs, and higher profits.
Applications
Apron Feeder Application
Apron Feeders offer a wide range of applications for various feeding, unloading and discharging objectives.
Application Materials:
Cement
Coal
Limestone
Copper
Iron Ore
Overburden
Sand
Aggregate
Gravel
Gold
Nickel
Silver
Kimberlite
Bauxite
Potash
Lignite
Clay
Clinker
Gypsum
Coke
Gangue
Uranium Ore
Oil Shale
Quartzite
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Brochures
Apron Feeders Related Brochure Download
Here are some of our brochures about EXCT Apron Feeders and project cases for you.
Specifications
Apron Feeder Specifications
Apron Feeder are customized for each application material to provide the best configuration and meet all your requirements. For more configurations please contact our technical engineers.
| Model | Pan width (mm) |
Speed (m/s) |
Max feeding size (mm) |
Rail (pcs) |
Capacity (m³/h) |
Length(m) |
| BL800 | 800 | 0.01～0.25 | 350 | / | 50～350 | 2～15 |
| BL1000 | 1000 | 0.01～0.25 | 470 | 1 | 100～510 | 3～20 |
| BL1200 | 1200 | 0.01～0.2 | 650 | 1 | 120～595 | 3～20 |
| BL1400 | 1400 | 0.01～0.2 | 680 | 2 | 140～850 | 6～20 |
| BL1600 | 1600 | 0.01～0.2 | 700 | 2 | 320～1300 | 6～20 |
| BL1800 | 1800 | 0.01～0.15 | 800 | 2 | 500～1560 | 8～20 |
| BL2000 | 2000 | 0.01～0.15 | 1000 | 3 | 500～1850 | 8～20 |
| BL2400 | 2400 | 0.01～0.15 | 1500 | 3 | 500～2700 | 8～20 |
| BL2800 | 2800 | 0.01～0.15 | 1800 | 4 | 1000～4000 | 10～20 |
Cases
Mineral Sizer Successfull Case
With high quality and perfect service, EXCT has won the support and trust of many customers at home and abroad.
Xinjiang Jinneng Mining Co., LTD. Judong Coal Qitai County Heishan Coal Mine Phase I Feeder Project
Customer Name：Xinjiang Jinneng Mining Co., LTD
Equipment Name: Apron feeder
Equipment Model：ZBWJ2400*13500
Handling Material：Coal
Handling Capacity：2,000tph
Material Sizer: ≤1000mm
Xingsheng Open-pit Coal Mine 4500TPH Coal Feeder System Project
Customer Name： Xinjiang Jinneng Mining Co., LTD
Equipment Name: Apron feeder
Equipment Model：ZBWJ2400*13500
Handling Material：Coal
Material Sizer: ≤1000mm
Fushun Mining Group Co.,Ltd 1500TPH Crushing Project of Oil Shale At West Coal Open Pit
Customer Name：Fushun Mining Group Co.,Ltd
Equipment Name：Primary Mineral Sizer
Equipment Model：2PLF120/200， 2PLF100/300
Handling Material：Oil Shale
Handling Capacity：1,500tph
Input Size: ≤1500mm
Output Size: ≤60mm
Xinjiang Mahatma Energy Co., LTD. Black Mountain Coal Mine 2000tph Feeder System Project
Customer Name: Xinjiang Mahatma Energy Co.,LTD.
Equipment Name: Apron Feeder
Equipment Model: ZBWJ1600*20000
Handling Material: Coal
Handling Capacity: 2,000t/h
Material Sizer: ≤1000mm
Huangshi Xinye Calcium Industry Co., LTD. 2500TPH Limestone Feeder System Project
Customer Name: Huangshi Xinye Calcium Industry Co., LTD
Equipment Name: Apron Feeder
Equipment Model: ZBWJ2000*10000
Handling Material: Limestone
Handling Capacity: 2,500t/h
Material Sizer: ≤900mm
Northern Weijiamao Coal power Co., LTD. Open pit coal mine 4000TPH Coal Feeder System Project
Customer Name: Northern Weijiamao Coal power Co., LTD
Equipment Name: Apron Feeder
Equipment Model: ZBWJ2500*14000
Handling Material: Coal
Material Sizer: ≤1800mm
Related Products
Apron Feeders Related Products
Mineral Sizers Feature Two Inward Rotating Roll Shafts With Replaceable Segments Equipped With Crushing Hammers.
Spare Parts
Apron Feeder Spare Parts
We have a perfect warehouse management system and spare parts reserve, which can quickly provide spare parts when customers need them, reduce equipment downtime and save operating costs.
Services
Apron Feeder Services
Our comprehensive service portfolio is supported by experienced technical engineers and specialized tools to maximize your profitability.
From the request of the customer to the operation of the project, we can tailor a full range of services for your project, including project design, equipment manufacturing and procurement, Installation and Commissioning and mine operation.
Project Feasibility Report
Site Design and Planning
Model Selection and Proposal
Model Selection Calculation
3D Modeling and Drawings
Civil Design
Installation and Commissioning
Remote Diagnosis
Training Service
Maintenance Schedule
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