Your Position: Home > Crushing & Screening Plant
Crushing & Screening Plant
We provide one-stop open pit mine crushing and screening plant solutions from design, manufacture, deliver, install to commission, realizing the functions of feeding, crushing, screening, conveying, storing of various open-pit minerals.
Crushing & Screening Plant
We provide one-stop open pit mine crushing and screening plant solutions from design, manufacture, deliver, install to commission, realizing the functions of feeding, crushing, screening, conveying, storing of various open-pit minerals.
Crushing & Screening Plant
We provide one-stop open pit mine crushing and screening plant solutions from design, manufacture, deliver, install to commission, realizing the functions of feeding, crushing, screening, conveying, storing of various open-pit minerals.
Crushing & Screening Plant
We provide one-stop open pit mine crushing and screening plant solutions from design, manufacture, deliver, install to commission, realizing the functions of feeding, crushing, screening, conveying, storing of various open-pit minerals.
Technological Process
360 Display
Features
Service Process
Specifications
Major Equipment
Brochures
Auxiliary Equipment
Cases
Inquiry
Technological Process
Crushing & Screening Plant Technological Process
In order to realize the large-scale production and processing of various minerals, a crushing and screening production system composed of different modules such as feeding, crushing, conveying, screening, storage, and electrical came into being. We combine industry-leading crushing, screening solutions and bulk ore sorting technology to provide customers with overall open pit mining solutions that can minimize mine operating costs and increase productivity.
Feeding and primary crushing
The materials are directly unloaded into the hopper by dump trucks, or unloaded into the hopper by bulldozers or loaders, and then evenly transported to the primary mineral sizer by apron feeder, which crushes the large materials(800mm-1500mm) into medium sizes(250mm-500mm).

Screening and secondary crushing
After being crushed by the primary mineral sizer, the medium sized materials are conveyed to the banana screen or roller screen through the belt conveyor for screening.
After screening, the finished products that meet the requirements are directly conveyed to the storage yard or other downstream equipments by the main belt conveyor. The medium sized materials will flow directly into the secondary mineral sizer through the chute to be crushed to the finished product(30-100mm)that meet the requirements, and then conveyed to the storage yard or other downstream equipments by the main belt conveyor.
360 Display
Crushing & Screening Plant 360 Display
The open-pit mine crushing and screening plant consists of crushing part, screening part and conveying part.
Apron Feeder
Apron Feeder
Apron Feeders are a reliable feeding method used to feed a wide variety of applications. It is suitable for heavy loads and high impact materials and delivers the material at a uniform rate to achieve optimal feeding of downstream equipment.
Apron feeders are suitable for conveying lumpy, abrasive, heavy, high temperature materials such as mining, quarrying, coal, cement and other mineral processing applications.
Primary Mineral Sizer
Primary Mineral Sizer
Mineral sizer is a modern approach to crushing that uses shear force and tensile force between the toothed rollers to crush materials, which is the best choice for handling hard, wet, sticky materials.
The feeding granularity of primary mineral sizer is less than or equal to 1500mm and the discharging granularity is less than 300mm. The unique tooth alloy formulation is sufficient to breaker materials ranging from soft coal (30mpa) to hard granite (250MPa).
Banana Screen
Banana Screen
Banana screen is called multi-angle screen or multi-slope screen, adopts banana-shaped multi-section screen deck technology, each layer of the scree has a relatively large throughput, which can achieve special throughput in a relatively small screening area.
It can be designed as single, double and triple deck structure according to the demand, and there are also a variety of screen panels available to meet the screening needs of different customers.
Banana screen with high screening efficiency and high throughput, which is mainly used in coal, mining operations, aggregate production, metallurgy, transportation, and electric power industries, for classification, dewatering, desliming and screen medium of various medium and fine materials.
Roller Screen
Roller Screen
Roller screens, also known as wobble feeders and disc screens, are very suitable for bulk materials that are difficult to screen, including wet and sticky materials.
Compared to traditional vibrating screens, roller screens are less prone to clogging and can guarantee both throughput and screening results. With its outstanding advantages, our roller screen is widely used in coal, mining, metallurgy, chemical industry, sand aggregate and other industries.
Secondary Mineral Sizer
Secondary Mineral Sizer
Mineral sizer is a modern approach to crushing that uses shear force and tensile force between the toothed rollers to crush materials, which is the best choice for handling hard, wet, sticky materials.
The feeding granularity of primary mineral sizer is less than or equal to 1500mm and the discharging granularity is less than 300mm. The unique tooth alloy formulation is sufficient to breaker materials ranging from soft coal (30mpa) to hard granite (250MPa).
Belt Conveyor
Belt Conveyor
The belt conveyor is one of the best options for bulk materials handling equipment .It can continuously transport materials from one place to another place.
Belt conveyors form the backbone of many operations and are used in the mining, mineral processing, metallurgy, port, cement, grain, chemical and power generation industries to receive/unload, store, recycle and transport various material types within the plant.
Features and Benefits
Crushing & Screening Plant Features
We provide customized crushing, screening and conveying solutions to open pit mines around the world, improving resource availability, productivity and energy efficiency in mining operations.
Tailored Design
EXCT provides customizable open pit crushing and screening solutions to meet your operational needs.
We can customize the most scientific, reasonable and economical crushing and screening station integrated solutions for customers based on comprehensive considerations such as material characteristics, production capacity requirements, working conditions and other factors.

The feeding module can choose a heavy-duty apron feeder or a heavy-duty chain feeder. The crushing module can be a Mineral Sizer or a Feeder Breaker. The screening module can choose Banana Screen, Roller Screen or Inclined Screen.
Reliable Performance Components
Each piece of equipment that makes up the crushing and screening station has high reliability and durable quality.
Each of our equipment has undergone scientific selection, careful design, high-precision processing, and is equipped with high-quality components from internationally well-known brands such as Siemens and SEW, ensuring the high reliability of the equipment. It can ensure the normal function of the equipment under the harshest conditions, avoid maintenance downtime, and ensure long-term stable operation.
Simple Construction
A single piece of equipment is delivered to the site in the form of complete machine, which can be assembled and debugging faster, shortening the construction cycle.
Each equipment of our Open-pit mine crushing and screening station is delivered to the site in the form of complete machine equipment, which can be assembled and Commissioning faster and more convenient, which can shorten the construction time and reduce the construction cost, and put the project into operation as soon as possible.

The design of the crushing and screening station is scientific and reasonable, and the characteristics of the equipment are fully considered, which makes the connection between the various equipment contained in the crushing station simpler and the overall efficiency higher.
High Degree of Automation
Through the intelligent control system and a variety of equipment to achieve the interlocking function, ensure the optimal overall performance of the crushing and screening station.
The feeding module adopts frequency conversion adjustment to accurately control the feeding speed. The crushing and screening station is equipped with a complete intelligent electrical system, remote monitoring system, etc., which can monitor the production status and fault hazards of each equipment in real time, realize unattended production during the production process, and achieve targeted and precise maintenance during daily maintenance, thereby improving efficiency and significantly reducing worker labor intensity.
Easy to Inspect and Maintain
Each machine has high reliability and excellent maintainability, ensuring normal operation of the operation.
The overall total of the crushing and screening station is reasonable, and the layout of various auxiliary facilities is reasonable, making it convenient for maintenance personnel to carry out inspection and maintenance.

The modular design facilitates timely and rapid replacement of parts, reducing downtime and maintenance costs.
Environmental Friendly
The entire crushing and screening station adopts a closed design to avoid material leakage and improve overall economic benefits.
The crushing and screening station is equipped with a dust removal system, which is arranged in the crushing chamber where dust is easily generated and at key nodes for material transfer. It can effectively prevent dust pollution, reduce the impact on the environment, and meet the requirements of green construction.
Talk with our Technical Engineer
Submit your requirements and Talk with one of our Technical Engineer about your project.
Specifications Configuration
Crushing & Screening Plant Specifications Configuration
We are customized for each application material to provide the best configuration and meet all your requirements.
Notes: Configuration information is typical values for reference. Please contact our technical engineers for more assistance with equipment selection. 
800t/h Coal Crushing Station
1000t/h Coal Crushing Station
1200t/h Coal Crushing Station
1500t/h Coal Crushing Station
2000t/h Coal Crushing Station
2500t/h Coal Crushing Station
3000t/h Coal Crushing Station
800t/h Coal Crushing Station
Item Equipment Name Specification Value
1 Hopper Volume 100m³
Length x Width x Height 6m*6m*5.8m
2 Apron Feeder Equipment Model BL1400-9M
Max. Allowed Feed Size 750mm
C/C Distance 9000mm
Pan Width 1400mm
Chain Speed 0.25m/s
Power 75kw
3 Primary Mineral Sizer Equipment Model 2PLF100200
Crusher Roller Diameter 1000mm
Crusher Roller Length 2000mm
Feed Size ≤750mm
Discharge Size ≤250mm
Roller Rotate Speed 54r/min
Equipment Power 132kw*2
4 Secondary Mineral Sizer Equipment Model 2PLF100250
Crusher Roller Diameter 1000mm
Crusher Roller Length 2500mm
Feed Size ≤250mm
Discharge Size ≤50mm
Roller Rotate Speed 66r/min
Equipment Power 132kw*2
5 Belt Conveyor Model B1200-45m
Handling Capacity 800t/h
Belt Width 1200mm
Belt Speed 1.6m/s
Belt Conveyor Length 45m
6 Banana Screen Model ZXF2461
Screen Surface Width 2400mm
Screen Surface Length 6100mm
Layer 2
Mesh Open Size 150/50
Power 37kw
1000t/h Coal Crushing Station
Item Equipment Name Specification Value
1 Hopper Volume 120m³
Length x Width x Height 6m*7m*6m
2 Apron Feeder Equipment Model BL1600-10M
Max. Allowed Feed Size 800mm
C/C Distance 10000mm
Pan Width 1600mm
Chain Speed 0.25m/s
Power 90kw
3 Primary Mineral Sizer Equipment Model 2PLF120200
Crusher Roller Diameter 1200mm
Crusher Roller Length 2000mm
Feed Size ≤800mm
Discharge Size ≤300mm
Roller Rotate Speed 66r/min
Equipment Power 160kw*2
4 Secondary Mineral Sizer Equipment Model 2PLF100300
Crusher Roller Diameter 1000mm
Crusher Roller Length 3000mm
Feed Size ≤300mm
Discharge Size ≤50mm
Roller Rotate Speed 74r/min
Equipment Power 160kw*2
5 Belt Conveyor Model B1400-55m
Handling Capacity 1000t/h
Belt Width 1400mm
Belt Speed 1.6m/s
Belt Conveyor Length 55m
6 Banana Screen Model ZXF3061
Screen Surface Width 3000mm
Screen Surface Length 6100mm
Layer 2
Mesh Open Size 150/50
Power 55kw
1200t/h Coal Crushing Station
Item Equipment Name Specification Value
1 Hopper Volume 150m³
Length x Width x Height 8m*8m*6m
2 Apron Feeder Equipment Model BL1800-12M
Max. Allowed Feed Size 950mm
C/C Distance 12000mm
Pan Width 1800mm
Chain Speed 0.25m/s
Power 110kw
3 Primary Mineral Sizer Equipment Model 2PLF120250
Crusher Roller Diameter 1200mm
Crusher Roller Length 2500mm
Feed Size ≤950mm
Discharge Size ≤300mm
Roller Rotate Speed 74r/min
Equipment Power 200kw*2
4 Secondary Mineral Sizer Equipment Model 2PLF100350
Crusher Roller Diameter 1000mm
Crusher Roller Length 3500mm
Feed Size ≤300mm
Discharge Size ≤75mm
Roller Rotate Speed 66r/min
Equipment Power 160kw*2
5 Belt Conveyor Model B1400-55m
Handling Capacity 1200t/h
Belt Width 1400mm
Belt Speed 2m/s
Belt Conveyor Length 55m
6 Banana Screen Model ZXF3673
Screen Surface Width 3600mm
Screen Surface Length 7300mm
Layer 2
Mesh Open Size 150/75
Power 75kw
1500t/h Coal Crushing Station
Item Equipment Name Specification Value
1 Hopper Volume 200m³
Length x Width x Height 9m*8m*6m
2 Apron Feeder Equipment Model BL2000-12M
Max. Allowed Feed Size 1000mm
C/C Distance 12000mm
Pan Width 2000mm
Chain Speed 0.25m/s
Power 160kw
3 Primary Mineral Sizer Equipment Model 2PLF120300
Crusher Roller Diameter 1200mm
Crusher Roller Length 3000mm
Feed Size ≤1000mm
Discharge Size ≤300mm
Roller Rotate Speed 66r/min
Equipment Power 250kw*2
4 Secondary Mineral Sizer Equipment Model 2PLF120300
Crusher Roller Diameter 1200mm
Crusher Roller Length 3000mm
Feed Size ≤300mm
Discharge Size ≤100mm
Roller Rotate Speed 66r/min
Equipment Power 200kw*2
5 Belt Conveyor Model B1600-75m
Handling Capacity 1500t/h
Belt Width 1600mm
Belt Speed 1.6m/s
Belt Conveyor Length 75m
6 Roller Screen Model GZS1618
Screen Surface Width 1600
Screen Shaft Quantity 18
Mesh Open Size(space) 50
Power 15KW*4
2000t/h Coal Crushing Station
Item Equipment Name Specification Value
1 Hopper Volume 300m³
Length x Width x Height 9m*9m*6.5m
2 Apron Feeder Equipment Model BL2200-14M
Max. Allowed Feed Size 1200mm
C/C Distance 14000mm
Pan Width 2200mm
Chain Speed 0.28m/s
Power 110kw*2
3 Primary Mineral Sizer Equipment Model 2PLF120350
Crusher Roller Diameter 1200mm
Crusher Roller Length 3500mm
Feed Size ≤1200mm
Discharge Size ≤350mm
Roller Rotate Speed 74r/min
Equipment Power 315kw*2
4 Secondary Mineral Sizer Equipment Model 2PLF120400
Crusher Roller Diameter 1200mm
Crusher Roller Length 4000mm
Feed Size ≤350mm
Discharge Size ≤75mm
Roller Rotate Speed 66r/min
Equipment Power 315kw*2
5 Belt Conveyor Model B1800-75m
Handling Capacity 2000t/h
Belt Width 1800mm
Belt Speed 2m/s
Belt Conveyor Length 75m
6 Roller Screen Model GZS2024
Screen Surface Width 2000
Screen Shaft Quantity 24
Mesh Open Size(space) 50
Power 22KW*4
2500t/h Coal Crushing Station
Item Equipment Name Specification Value
1 Hopper Volume 300m³
Length x Width x Height 9m*9m*6.5m
2 Apron Feeder Equipment Model BL2400-14M
Max. Allowed Feed Size 1500mm
C/C Distance 14000mm
Pan Width 2400mm
Chain Speed 0.28m/s
Power 132kw*2
3 Primary Mineral Sizer Equipment Model 2PLF150300
Crusher Roller Diameter 1500mm
Crusher Roller Length 3000mm
Feed Size ≤1500mm
Discharge Size ≤350mm
Roller Rotate Speed 74r/min
Equipment Power 400kw*2
4 Secondary Mineral Sizer Equipment Model 2PLF150300
Crusher Roller Diameter 1500mm
Crusher Roller Length 3000mm
Feed Size ≤350mm
Discharge Size ≤75mm
Roller Rotate Speed 66r/min
Equipment Power 400kw*2
5 Belt Conveyor Model B2000-75m
Handling Capacity 2500t/h
Belt Width 2000mm
Belt Speed 2m/s
Belt Conveyor Length 75m
6 Roller Screen Model GZS2224
Screen Surface Width 2200
Screen Shaft Quantity 24
Mesh Open Size(space) 75
Power 30KW*4
3000t/h Coal Crushing Station
Item Equipment Name Specification Value
1 Hopper Volume 400m³
Length x Width x Height 12m*12m*6.5m
2 Apron Feeder Equipment Model BL2800-18M
Max. Allowed Feed Size 1500mm
C/C Distance 18000mm
Pan Width 2800mm
Chain Speed 0.28m/s
Power 160kw*2
3 Primary Mineral Sizer Equipment Model 2PLF150400
Crusher Roller Diameter 1500mm
Crusher Roller Length 4000mm
Feed Size ≤1500mm
Discharge Size ≤350mm
Roller Rotate Speed 74r/min
Equipment Power 500kw*2
4 Secondary Mineral Sizer Equipment Model 2PLF150400
Crusher Roller Diameter 1500mm
Crusher Roller Length 4000mm
Feed Size ≤350mm
Discharge Size ≤75mm
Roller Rotate Speed 66r/min
Equipment Power 500kw*2
5 Belt Conveyor Model B2000-75m
Handling Capacity 3000t/h
Belt Width 2000mm
Belt Speed 2.5m/s
Belt Conveyor Length 75m
6 Roller Screen Model GZS2824
Screen Surface Width 2800
Screen Shaft Quantity 24
Mesh Open Size(space) 75
Power 37KW*4
Major Equipment
Crushing & Screening Plant Major Equipment
EXCT provides customizable open pit mine Crushing & Screening Plant to meet your operational needs. We offer industry-leading crushing, screening and material handling equipment.
Primary mineral sizer
The feeding granularity of primary mineral sizer is less than or equal to 1500mm and the discharging granularity is less than 300mm. The unique tooth alloy formulation is sufficient to breaker materials ranging from soft coal (30mpa) to hard granite (250MPa).
Learn more
Secondary Mineral sizer
Feed size of Secondary mineral sizer toothed roller is less than or equal to 300 (a small amount of 400mm is allowed), and the discharging granularity is less than 50mm. Fixed by single dovetail groove+Insert clamping block.
Learn more
Apron Feeder
Our apron feeders are carefully designed for durability and reliability. Handling Capacity up to 4000 m³/h, Pan widths up to 2800 mm.
Learn more
Banana screen
Banana screen adopts multi-slope screen deck, which has high handling capacity and high screening efficiency.
Learn more
Roller screen
Roller screens, also known as wobble feeders and disc screens, which are very suitable for bulk materials that are difficult to screen, including wet and sticky materials.
Learn more
Belt conveyor
Belt conveyor can convey any type of bulk material, whether powdery, granular, lumpy or bagged, whether cohesive or noncohesive, in almost all industrial fields.
Learn more
Get Free Solution
Talk with our Technical Engineers to provide you with a complete design scheme and a competitive price.
Spare Parts
Crushing & Screening Plant Auxiliary Equipment
We provide crushing and screening equipment for open pit mines, but we are also able to provide other auxiliary equipment depending on the application.
Cases
Crushing & Screening Plant Successfull Case
With high quality and perfect service, EXCT has won the support and trust of many customers at home and abroad.
Yiwu Guanghui Energy Development Co., Ltd Eastern Mining Area 1,200TPH Crushing Stations Project
Customer Name:Yiwu Guanghui Energy Development Co., Ltd
Equipment Name:Mineral Sizer, Apron Feeder, Inclined Screen, Belt Conveyor
Equipment Model:2PLF120/200, 2PLF90/300, BSJ1600*100000mm, B1400,B1200, B1400, 2YKH-3060
Handling Material:Coal
Handling Capacity:1,200tph
Input Size: ≤1300mm
Output Size:≤300mm, ≤50-150mm
Changji Xinlian Coal Chemical Industry and Trade Co., LTD 1,000TPH Coal Crusher Station Project
Customer Name:Urumqi Qi Hangyuan Trade Co., LTD
Equipment Name:Mineral Sizer, Apron Feeder, Inclined Screen, Belt Conveyor
Equipment Model:2PLF100/350, ZBWJ2400×16000, 2YKH-3061
Handling Material:Coal
Handling Capacity:1,000t/h
Input Size: ≤400mm
Output Size: ≤150mm
Xinjiang Jinneng Mining Co., LTD. Judong Coal Qitai County Heishan Coal Mine Phase I Feeder Project
Customer Name:Xinjiang Jinneng Mining Co., LTD
Equipment Name: Apron feeder
Equipment Model:ZBWJ2400*13500
Handling Material:Coal
Handling Capacity:2,000tph
Material Sizer: ≤1000mm
Fushun Mining Group Co.,Ltd 1500TPH Crushing Project of Oil Shale At West Coal Open Pit
Customer Name:Fushun Mining Group Co.,Ltd
Equipment Name:Primary Mineral Sizer
Equipment Model:2PLF120/200, 2PLF100/300
Handling Material:Oil Shale
Handling Capacity:1,500tph
Input Size: ≤1500mm
Output Size: ≤60mm
Xingsheng Open-pit Coal Mine 4500TPH Crushing Station Project
Customer Name:Xinjiang Jiangna Mining Industry Co.,Ltd
Equipment Name:Mineral Sizer, Apron Feeder, Roller Screen, Belt Conveyor
Equipment Model:2PLF150/300, ZBWJ2500*16000, GZS2500*5, B1800*21
Handling Material:Coal
Input Size: ≤1500mm
Output Size: <300mm
Northern Weijiamao Coal power Co., LTD. Open pit coal mine 4000TPH Coal Feeder System Project
Customer Name: Northern Weijiamao Coal power Co., LTD
Equipment Name: Apron Feeder
Equipment Model: ZBWJ2500*14000
Handling Material: Coal
Material Sizer: ≤1800mm
INQUIRY
Get Free Solution And Quote
Please provide the following details to help our sales engineer better understand your needs in order to provide you with solutions and quotes as soon as possible.
01
Send An Inquiry
You can send inquiry through email, WhatsApp, online form, online chat and other methods.
02
Technical Clarification
Our sales consultant will communicate with you about the technical requirements
03
Submit Solution
Our technical engineers will design scientific project solutions according to the requirements.
04
Accurate Quotation
Provide accurate quotation after technical solution is confirmed.