Product Story
Working Principle
Unique Advantages
360 Display
Features
Brochures
Specifications
Cases
Spare Parts
Services
Related Products
Inquiry
Product Story
EXCT Feeder Breaker History
We developed China's first feeder breaker, the Chinese market share exceeded 90%, the use effect reached the international leading level.
01.
Pain points of market demand
At the end of the last century, TBEA Tianchi Energy's South open-pit mine introduced a well-known foreign brand Feeder Breaker, creating a new era for domestic development of feeder breaker.
During the use of feeder breaker, many problems were discovered, such as: no localized technical support, expensive repairs, expensive spare parts with long delivery cycle, and inconvenient replacement of spare parts.
At the same time, other domestic companies using feeder breaker also encountered similar problems.
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During the use of feeder breaker, many problems were discovered, such as: no localized technical support, expensive repairs, expensive spare parts with long delivery cycle, and inconvenient replacement of spare parts.
At the same time, other domestic companies using feeder breaker also encountered similar problems.
02.
Research and development
In order to solve many problems in the process of using feeder breaker in coal mines, Our company has invested a lot of manpower and funds to research and develop together with China University of Mining and Technology, jointly develop the first feeder breaker in China, which was successfully put into operation in the south open-pit mine of Tianchi Energy Corporation at one time, specially used for primary crushing large-grained lignitous coal.
It has realized the localization of imported equipment, filled the domestic gap, and made outstanding contributions to the development of China's coal mining machinery.
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It has realized the localization of imported equipment, filled the domestic gap, and made outstanding contributions to the development of China's coal mining machinery.
03.
Equipment upgrade and optimization
In the use of feeder breaker, our technical team optimized the components of the feeder breaker through end-user feedback, adding functions such as pre-screening, which has obtained a number of national patented technologies, including 2 invention patents and 4 utility model patents.
In 2013 year, "R&D and Industrialization of Continuous Feeding & Crushing Station" won the top ten major science and technology projects of Xinxiang City, which greatly promoted the follow-up research & development and production of Feeder Breaker.
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In 2013 year, "R&D and Industrialization of Continuous Feeding & Crushing Station" won the top ten major science and technology projects of Xinxiang City, which greatly promoted the follow-up research & development and production of Feeder Breaker.
04.
Market share
With the reliable quality and excellent performance of the feeder breaker, our feeder breaker have been recognized and praised by customers, and the use effect has reached the international leading level.
By the end of 2023, The Feeder Breaker has applied more than 70+ successful cases in open-pit coal mines, with a domestic market share of 90%.
Our feeder breaker has a high market share in China, but also exported to some countries and regions, for exmaple Mongolia, Kazakhstan, Indonesia, etc.
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By the end of 2023, The Feeder Breaker has applied more than 70+ successful cases in open-pit coal mines, with a domestic market share of 90%.
Our feeder breaker has a high market share in China, but also exported to some countries and regions, for exmaple Mongolia, Kazakhstan, Indonesia, etc.
Working Principle
How Feeder Breaker Work
Feeder Breaker consists of chain conveyor and crushing unit, which realizes the combination of feeding and crushing functions.
Conveyor Parts
The materials are directly unloaded into the hopper by dump trucks, or unloaded into the hopper by bulldozers or loaders, and then When the drive device of feeder starts to run, the drive sprocket drives the chain to move horizontally in the conveying box and drags the material forward at the same time.
Crushing Unit
When the chain and the material through the rotary teeth roller in the crushing box, because the large material cannot pass through the specific space between the teeth roller and the base plate, the large material will be knocked, squeezed and stretched by rotating toothed rollers until broken into small materials which are allowed to pass through.
In general ,the feeder breaker can crushes the large materials(800mm-1500mm) into medium sizes(200mm-500mm).
In general ,the feeder breaker can crushes the large materials(800mm-1500mm) into medium sizes(200mm-500mm).
Unique Advantages
Feeder Breaker Unique Advantages
Compared with other brands of feeder breakers, our feeder breakers have the function of pre-screening and optional crushing form.
01.
Pre-Screening
Dynamic and Static Pre-Screening
Pre-screening consists of two methods: dynamic pre-screening and static pre-screening, which are configured according to different working conditions.
Benefits
The material receiving section adopts static screening method, the static screening grate is fixed on the conveyor box by the rail, which is suitable for the screening of large particle materials.
The non-material receiving section adopts dynamic screening method. Integrate a specially designed sinusoidal disturbance screen on the conveyor box, which is suitable for screening small particles and sticky materials. The non-receiving section adopts sinusoidal disturbance screening method to prevent any material from getting stuck.
The material is pre-screened and then crushed, which can avoid excessive crushing and reduce the production of powder, maximize the yield of mineral blocks, and improve the economic benefits and value of end users.
The non-material receiving section adopts dynamic screening method. Integrate a specially designed sinusoidal disturbance screen on the conveyor box, which is suitable for screening small particles and sticky materials. The non-receiving section adopts sinusoidal disturbance screening method to prevent any material from getting stuck.
The material is pre-screened and then crushed, which can avoid excessive crushing and reduce the production of powder, maximize the yield of mineral blocks, and improve the economic benefits and value of end users.
02.
Crushing Unit
Teeth Roller Crusher
Powerful function Crushing Roll(picks) with picks and a pick pattern designed for chain conveyors to crush material to the desired output size. Since the material is broken, not squashed, the lumps are consistent, producing less waste material and maximizing product value.
Benefits
The crushing teeth are made of special formula materials after precision casting and heat treatment, with high strength, wear resistance and impact resistance.
The crushing teeth adopt high frequency heating assembly, the structure is firm, reliable and durable.
Unique and novel tooth design structure, deep spiral distribution, strong biting capacity, high production efficiency.
Hammer Crusher
The Hammer crusher is connected to the motor by the triangular belt. The height of the Hammer crusher can be quickly adjusted by means of a hydraulic device to adjust the discharge size of the crushed material in order to meet the needs of different customers.
Benefits
The modular design of the tooth head is fixed to the crushing hammer by high-strength bolts, enable the targeted and efficient replacement of individual tooth head.
The crushing method using a breaker hammer has a significant effect on the presence of ultra-large pieces of materials in open-pit mines.
Hammer crusher is a new type of crusher developed for large particle size materials, with wear-resistant, large processing capacity, long service life and so on.
360 Display
Feeder Breaker 360 Display
Our Feeder Breaker consists of two parts: chain scraper conveyor and roller crusher.
Crusher Parts
Crusher Parts
Teeth Roller (Picks)
The crushing teeth are made of special formula materials after precision casting and heat treatment, with high strength, wear resistance and impact resistance.
The crushing teeth adopt special installation technology and design structure: adopt high frequency heating assembly, the structure is firm, reliable and durable. Unique and novel tooth design structure, deep spiral distribution, strong biting capacity, high production efficiency.
Hammer Crusher (Picks)
The hammer crushing tooth head are fixed by the way of movable teeth head, which is easy to replace and reduce loss. The crushing method using a breaker hammer has a significant effect on the presence of ultra-large pieces of materials in open-pit mines.
The crushing teeth are made of special formula materials after precision casting and heat treatment, with high strength, wear resistance and impact resistance.
The crushing teeth adopt special installation technology and design structure: adopt high frequency heating assembly, the structure is firm, reliable and durable. Unique and novel tooth design structure, deep spiral distribution, strong biting capacity, high production efficiency.
Hammer Crusher (Picks)
The hammer crushing tooth head are fixed by the way of movable teeth head, which is easy to replace and reduce loss. The crushing method using a breaker hammer has a significant effect on the presence of ultra-large pieces of materials in open-pit mines.
Conveyor Box
Conveyor Box
The Conveyor box consists of a number of small Conveyor boxes connected by high-strength bolts in a row, the main function is to connect the head and tail and carry the conveyor chain sliding in it to transport materials.
The Conveyor box is welded by high strength wear-resistant steel plate, strong structure and beautiful appearance. The inner liner plate is made of wear-resistant plate and connected by bolts, making it easy to replace.
The Conveyor box is welded by high strength wear-resistant steel plate, strong structure and beautiful appearance. The inner liner plate is made of wear-resistant plate and connected by bolts, making it easy to replace.
Chain & Scraper
Chain & Scraper
The hauling chain adopts a high strength mining circular chain connected by connecting rings, with a long service life and easy change. The conveyor scraper is made of alloy steel, which has the advantages of high strength, high tensile strength, compact structure, withstands strong impact, installs easily and others.
Tension Device
Tension Device
There is a hydraulic adjustment device at the tail of conveyor body, which can be used to quickly adjust the chain tightness through remote control even if the machine is buried in the material to ensure stable operation of the conveyor.
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Features and Benefits
Feeder Breaker Features
Feeder Breaker provides a production system in which the feeding, crushing and discharging are combined at the same level to form a continuous horizontal material flow crushing.
Adjustable throughput
Equipped with a frequency converter, it can change the speed of the frequency converter motor, thereby changing the running speed of the conveyor chain plate, which can achieve the purpose of adjusting the handling capacity of the feeder breaker.
Automatic Lubrication System
Feeder breaker adopts a centralized automatic lubrication system, which can be remotely controlled.
The automatic lubrication system can set the oil filling interval, the number of oil filling and the amount of oil filling to ensure the effective and reliable lubrication of the core components.
The automatic lubrication system can supply oil with high pressure and fast speed, and it can be monitored remotely, so that the core components can realize good lubrication, which greatly prolongs the service life of the feeder breaker.
The automatic lubrication system can set the oil filling interval, the number of oil filling and the amount of oil filling to ensure the effective and reliable lubrication of the core components.
The automatic lubrication system can supply oil with high pressure and fast speed, and it can be monitored remotely, so that the core components can realize good lubrication, which greatly prolongs the service life of the feeder breaker.
Improve economic performance
Feeder Breaker can choose the grate bars or roller to achieve the pre-screening function, minimize the powder materials, improve the proportion of finished materials, in order to improve economic benefits and value.
Low investment
No need expensive primary crushers, Little or no foundation works required, Reduce investment costs. It can be directly fed by the truck or loader, does not require any other specific expensive equipment, greatly reducing equipment cost.
Easy Maintenance
The modular component design allows easy replacement of spare parts, making maintenance easy, reducing costly downtime and saving operating costs.
Brochures
Feeder Breaker Related Brochure Download
Here are some of our brochures about EXCT Feeder Breaker and project cases for you.
Specifications
Feeder Breaker Specifications
EXCT Feeder Breaker are customized for each application material to provide the best configuration and meet all your requirements. For more configurations please contact our technical engineers.
| Equipment Model | Conveyor Width(mm) | Conveyor Length(m) | Max.Material Input Size(mm) | Nominal Material Output Size(mm) | Handling Capacity(t/h) |
| TP1400 | 1,350 | 6-20 | 800×800 | ≤200 | 500-1,000 |
| TP1600 | 1,550 | 8-25 | 1,000×1,000 | ≤300 | 800-1,400 |
| TP1800 | 1,750 | 8-30 | 1,200×1,200 | ≤300 | 1,200-2,000 |
| TP2200 | 2,150 | 8-30 | 1,500×1,500 | ≤400 | 1,500-3,000 |
| TP2400 | 2350 | 10-30 | 1,750×1,750 | ≤500 | 2,000-4,000 |
| TP2800 | 2750 | 10-30 | 2,050×2,050 | ≤500 | 3,000-5,000 |
* The above technical specifications are for reference only, we can also provide customized solutions according to customer requirements.
Cases
Feder Breaker Successfull Case
With high quality and perfect service, EXCT has won the support and trust of many customers at home and abroad.
Zhonglian Runshi Open-Pit Coal Mine 8 Million Tons Of Annual Renovation And Expansion Project By Crushing Project
Customer Name: Henan Energy And Chemical Construction Group Co.,LTD.
Equipment Name: Feeder Breaker
Equipment Model: TP1400*9000mm
Handling Material: Coal
Input Size: ≤1000mm
Output Size: 95%<200mm
Indonesia Semi-Mobile 3000t/H Crushing Conveyor Production System
Customer Name: PT Mandiri Intiperkasa
Equipment Name: Feeder Breaker
Equipment Model: TP1400*13000mm*2
Handling Material: Coal
Handling Capacity: 1,500t/h*2
Input Size: ≤650mm
Output Size: <300mm
Xinjiang Beishan Mining Co.,LTD. Open-pit Coal Mine 2000TPH Crushing Project
Customer name：Xinjiang Beishan Mining Co.,LTD.
Equipment name: Feeder Breaker
Equipment Model:TP2200*15000mm
Handling Material: Coal
Handling Capacity:2,000t/h
Input Size:≤1500mm
Output Size: 95%<300mm
Xinjiang Dacheng Coal Mining 1200TPH Open Pit Coal Mine Crusher Project
Customer name: Xinjiang Shengjiang Investment Co., LTD
Equipment Name: Feeder Breaker
Equipment Model: TP1400*12000mm
Handling Material: Coal
Handling Capacity: 1,200t/h
Input Size: ≤1000mm
Output Size: <300mm
Xinjiang Mahatma Energy Co., LTD. Black Mountain Coal Mine 2000tph Feeder System Project
Customer Name: Xinjiang Mahatma Energy Co.,LTD.
Equipment Name: Apron Feeder
Equipment Model: ZBWJ1600*20000
Handling Material: Coal
Handling Capacity: 2,000t/h
Material Sizer: ≤1000mm
Yaogou Township Tingziyan Coal Mine 1600TPH Feeder Breaker Used in Ground Crushing Project
Customer Name：Jungar YaogouXiang Tingziyan Coal Mine Co.,LTD
Equipment Name: Feeder Breaker
Equipment Model: TP2200*15000mm
Handling Material: Coal Gangue
Handling Capacity: 1,600t/h
Input Size:≤ 1500mm
Output Size: <300mm
Spare Parts
Feeder Breaker Spare Parts
We have a perfect warehouse management system and spare parts reserve, which can quickly provide spare parts when customers need them, reduce equipment downtime and save operating costs.
Services
Feeder Breaker Services
Our comprehensive service portfolio is supported by experienced technical engineers and specialized tools to maximize your profitability.
From the request of the customer to the operation of the project, we can tailor a full range of services for your project, including project design, equipment manufacturing and procurement, Installation and Commissioning and mine operation.
Project feasibility report
Site design and planning
Model selection and proposal
Model selection calculation
3D modeling and drawings
Civil design
Installation and Commissioning
Remote diagnosis
Training service
Maintenance schedule
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Related Products
Feeder Breaker Related Products
We are a professional manufacturer of mining equipment and can provide crushing, screening and conveying equipment for coal, mining, power, metallurgy, chemical industry and other industries. Find the equipment you want to know more about.
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01
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02
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03
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04
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