Your Position: Home > Mineral Sizers
Mineral Sizers
Mineral sizer is a modern approach to crushing that provides a well-shaped finished product. We can provide primary Mineral sizer and secondary Mineral sizer that can break many different materials, from soft coal to hard rock.
Mineral Sizers
Mineral sizer is a modern approach to crushing that provides a well-shaped finished product. We can provide primary Mineral sizer and secondary Mineral sizer that can break many different materials, from soft coal to hard rock.
Mineral Sizers
Mineral sizer is a modern approach to crushing that provides a well-shaped finished product. We can provide primary Mineral sizer and secondary Mineral sizer that can break many different materials, from soft coal to hard rock.
Mineral Sizers
Mineral sizer is a modern approach to crushing that provides a well-shaped finished product. We can provide primary Mineral sizer and secondary Mineral sizer that can break many different materials, from soft coal to hard rock.
Working Principle
360 Display
Features
Why Choose Us
Brochures
Specifications
Cases
Spare Parts
Services
Related Products
Inquiry
Working Principle
How Mineral Sizer Work
Mineral sizer crusher utilizes the shear force and tensile force between the toothed rollers to break the materials.
Mineral Sizer has two inwardly rotating toothed rollers with replaceable crushing teeth. The most suitable feeding method is by apron feeder or screening equipment, which conveys the material at a uniform rate and distributes it evenly over the toothed rollers.

1.The mineral is gripped by the leading faces of opposed rotor teeth,and to be subjected to stress under the concentrated load of the rotor teeth.The stress causes mineral to be break along its natural texture.

2.Mineral is broken in tension by being subjected to a three point loading, which between the front tooth faces on one rotor and rear tooth faces on the other rotor.

3.For the mineral that has not been fully broken, through the rotor teeth and fixed teeth of the breaker bar can be further broken to ensure the 3d dimension requirements of the discharging material.
360 Display
Mineral Sizer 360 Display
Mineral sizer crusher is mainly composed of drive device, toothed roller, synchromesh gear, housing, base frame, lubrication device, running gear and so on.
Low-Speed End Coupling
Low-Speed End Coupling
The type of low-speed end coupling is a self-aligning drum gear coupling. The coupling is our technical research and development team and the expert group of China University of Mining and Technology according to the working principle and characteristics of the mineral sizer joint research and development success, and applied for a national patent.

Self-aligning drum gear coupling has the following advantages and functions:
A. The tooth shape adopts the trimming design, the surface is quenched at high frequency, and has the automatic centering function, which can effectively solve the problem of insufficient concentricity and better transmit torque.
B. Double side half couplings are designed with shear safety pin sets. The shear safety pin is made of customized special materials, and the mechanical properties have been carefully calculated and verified in practice. When the toothed roller is stuck, its reaction force is instantly transmitted to the shear safety pin, which automatically cuts off due to excessive force, disconnecting the toothed roller and the drive device, and fully realizes the effect of meeting the overload protection drive device.
Sizer Toothed Roller
Toothed Roller
Toothed roller can be divided into Primary Mineral Sizer Toothed Roller and Secondary Mineral Sizer Toothed Roller. Easy installation and disassembly of the mineral sizer tooth head, which can significantly reduce the maintenance time and lower the maintenance cost.

Primary Mineral Sizer Toothed Roller
The feeding granularity of primary sizer is less than or equal to 1500mm and the discharging granularity is less than 300mm.
The arrangement of crushing tooth shapes and tooth shapes are arranged by special spiral tooth shapes. The crushing teeth are cast from abrasion resistant and impact resistant alloy steel.
Primary Sizer toothed roller has a unique and novel tooth design structure with deep spiral distribution for high productivity. The passing cavities are formed between the two toothed rollers and the side plate body for screening and crushing materials respectively.

Secondary Mineral Sizer Toothed Roller
The Feeding size of Secondary sizer less than or equal to 300 mm (a small amount of 400mm is allowed), and the discharging granularity is less than 50mm.
The toothed roller structure of the secondary sizer is modular tooth plates fixed to the shaft through single dovetail groove and inserted clamping block.
The connection form of the teeth plate adopts a single dovetail groove, which is complementary to the bevel of the insert clamping block, and then the crushing tooth plate is installed on the fixing seat of the teeth plate, formed a surface to surface connection, which is tightened and pressed by high-strength bolts.
The function of the bolt becomes a fixed insert clamping block, avoiding the problem of the fixed lock bolt breaking, teeth plate falling off or difficult to disassemble and replace.
Lubrication System
Lubrication system
Mineral Sizer adopts centralized automatic lubrication system, it can be more oil filling times, oil filling time Settings, reliable to ensure the effective and reliable lubrication of each part.
Automatic control of oil supply interval time, oil supply pressure is large, oil supply speed is fast, the bearing is fully lubricated effectively, so that the core part of the teeth roller bearing to achieve good lubrication, greatly extend the service life of the teeth roller.
Synchromesh Gear
Synchromesh Gear(only for Primary Mineral Sizer)
The primary mineral sizer is equipped with synchronizing gears at the end of the toothed rolls. Synchronous gears and roll shafts are connected by the expansion sleeve, which can guarantee the relative stability of the biting position of the crushing teeth on the double rolls, and can force the breaking of large pieces of materials, making the material discharge size uniform.
Features and Benefits
Mineral Sizer Features
The mineral sizer crusher can be optimally configured according to customer requirements, providing high performance and efficient equipment to customers around the world.
Compact Dimensions & Lower Cost
Compact footprint and smaller surrounding structure for easy deployment in limited spaces, reducing installation and construction costs.
Mineral sizer is compact in size and have a small overall footprint, making it suitable for deployment in situations with limited space.

Compared to other types of crushers with the same capacity, the mineral sizer ensure the smallest size and lightest weight, which reduces the structural support of the plant and lowers construction costs.
Handle Complex Materials
Mineral sizer can not only deal with wet or sticky materials, but also can deal with dry or hard rocks, or deal with wet sticky materials and dry hard rocks at the same time.
Our mineral sizer are professionally designed and can select the appropriate tooth shape and configuration based on the material characteristics, incoming and outgoing material particle size, handling capacity and other factors provided by the customer.

Our engineers developed tooth profiles suitable for handling hard, soft and sticky materials and can handle many different materials, from soft coal to hard rock.
Modular design & Easy Maintenance
Mineral sizer features high reliability and excellent maintainability, ensuring optimal equipment availability.
Mineral sizer can be modularized in design and production, which facilitates equipment installation and routine inspection, maintenance and upkeep.

Modularized components can be replaced quickly and efficiently, reducing downtime for maintenance and improving the efficiency of the mineral sizer.
Control Product Size & Minimum Fines
Mineral Sizer has high production efficiency and uniform size of the crushed finished product, which can minimize the generation of dust and fine materials.
Mineral Sizer has a unique and novel tooth design structure with deep spiral distribution, which the finished product size can be effectively controlled.

The finished product is uniform in size, with lower oversize and overcrushing than conventional crushers, and the minerals are crushed by low-speed shearing and stretching, resulting in less dust and fines.

For traditional mining plant, the reduction of fines ensures the largest percentage of finished material, increasing the economic value of the company.
Automated Operation
The mineral sizer is equipped with a large number of sensors is connected to the intelligent control system through the Internet to realize the automatic operation and remote control of the mineral sizer.
Mineral sizer can be fully automated to ensure continuous optimal performance, matched with a PLC control system for remote automatic control and monitoring, overload protection and other functions, providing a safer working environment.

Mineral sizer integrates automatic lubrication system, automatic removal, automatic high temperature alarm for bearings and other functions, which combines the electrical control system to realize remote operation and protect the operator's safety.
Why Choose Us
Why EXCT Mineral Sizer
Based on the in-depth study of material characteristics and customer feedback, we have developed an easy maintenance and low operating cost mineral sizer that reaches the world's leading level. Over the years, we have provided our global customers with mineral sizer that run stably and produce the required output, which is equivalent to other well-known brands of sizers.
Design
Advanced Design Concept, Experienced Design Team, Professional Design Software
Processing And Manufacturing
Skilled Technical Workers, Advanced Processing Equipment, Perfect Process Specifications
Quality Inspection
Perfect Quality Management System, Strict Quality Inspection Process, Professional Quality Inspection Personnel, Advanced Quality Inspection Tools
Service
Guide Installation, Equipment Commissioning, Free Training, Remote Diagnosis
Spare Parts Support
Perfect Warehouse Management System, Sufficient Inventory Of Spare Parts, Fast Logistics Supply
Talk with our technical engineer
Submit your details and Talk with one of our technical engineer about your project.
Specifications
Primary & Secondary Mineral Sizer Specifications
Mineral sizers crusher are customized for each application material to provide the best configuration and meet all your requirements.engineers.
Primary Mineral sizers Technical Specifications
Model 2PLF800 2PLF1000 2PLF1200 2PLF1500
Teeth Roller Dia (mm) 800 1000 1200 1400
Roll length (mm) 1500-2500 1500-3000 1500-3000 2000-3500
Max feed size (mm) 800 1000 1200 1500
Output size (mm) ≤300 ≤300 ≤300 ≤300
Capacity (t/h) ≤2000 ≤3500 ≤6000 ≤10000

 

Secondary Mineral sizers Technical Specifications
Model 2PLS600 2PLS800 2PLS1000 2PLS1200
Teeth Roller Dia  ( mm ) 600 800 1000 1200
Roll length(mm) 1000-2500 1500-3000 2000-3500 2000-4000
Max feed size (mm) 200 300 350 400
Output size (mm) 50-80 50-100 50-120 50-140
Capacity  ( t/h ) 250-800 500-2000 600-3000 800-4000

Note: Tooth configurations vary depending on the material type, infeed size and discharge size.

Configuration information is typical values for reference. Please contact our technical engineers for more assistance with equipment selection.

Cases
Mineral Sizer Successfull Case
Our mineral sizer crusher are successfully used in coal feeding systems in open pit mines, coal handling plants, limestone crushing systems and many other applications. With high quality and perfect service, EXCT has won the support and trust of many customers at home and abroad.
Yiwu Guanghui Energy Development Co., Ltd Eastern Mining Area 1,200TPH Crushing Stations Project
Customer Name:Yiwu Guanghui Energy Development Co., Ltd
Equipment Name:Mineral Sizer, Apron Feeder, Inclined Screen, Belt Conveyor
Equipment Model:2PLF120/200, 2PLF90/300, BSJ1600*100000mm, B1400,B1200, B1400, 2YKH-3060
Handling Material:Coal
Handling Capacity:1,200tph
Input Size: ≤1300mm
Output Size:≤300mm, ≤50-150mm
Xinjiang Jinneng Mining Co., LTD. Judong Coal Qitai County Heishan Coal Mine Phase I Feeder Project
Customer Name:Xinjiang Jinneng Mining Co., LTD
Equipment Name: Apron feeder
Equipment Model:ZBWJ2400*13500
Handling Material:Coal
Handling Capacity:2,000tph
Material Sizer: ≤1000mm
Fushun Mining Group Co.,Ltd 1500TPH Crushing Project of Oil Shale At West Coal Open Pit
Customer Name:Fushun Mining Group Co.,Ltd
Equipment Name:Primary Mineral Sizer
Equipment Model:2PLF120/200, 2PLF100/300
Handling Material:Oil Shale
Handling Capacity:1,500tph
Input Size: ≤1500mm
Output Size: ≤60mm
Xinjiang Dacheng Coal Mining 1200TPH Open Pit Coal Mine Crusher Project
Customer name: Xinjiang Shengjiang Investment Co., LTD
Equipment Name: Feeder Breaker
Equipment Model: TP1400*12000mm
Handling Material: Coal
Handling Capacity: 1,200t/h
Input Size: ≤1000mm
Output Size: <300mm
Xingsheng Open-pit Coal Mine 4500TPH Crushing Station Project
Customer Name:Xinjiang Jiangna Mining Industry Co.,Ltd
Equipment Name:Mineral Sizer, Apron Feeder, Roller Screen, Belt Conveyor
Equipment Model:2PLF150/300, ZBWJ2500*16000, GZS2500*5, B1800*21
Handling Material:Coal
Input Size: ≤1500mm
Output Size: <300mm
Yaogou Township Tingziyan Coal Mine 1600TPH Ground Crushing Project
Customer Name:Jungar YaogouXiang Tingziyan Coal Mine Co.,LTD
Equipment Name:Secondary Mineral Sizer
Equipment Model:2PLF100/300
Handling Material:Long Flame Coal
Handling Capacity:1,600tph
Input Size: ≤300mm
Output Size: ≤60mm
Spare Parts
Mineral Sizer Spare Parts
We have a perfect warehouse management system and spare parts reserve, which can quickly provide spare parts when customers need them, reduce equipment downtime and save operating costs.
Services
Mineral Sizer Service
Our comprehensive service portfolio is supported by experienced technical engineers and specialized tools to maximize your profitability.
From the request of the customer to the operation of the project, we can tailor a full range of services for your project, including project design, equipment manufacturing and procurement, Installation and Commissioning and mine operation.
Project Feasibility Report
Site Design and Planning
Model Selection and Proposal
Model Selection Calculation
3D Modeling and Drawings
Civil Design
Installation and Commissioning
Remote Diagnosis
Training Service
Maintenance Schedule
Get Free Solution
Talk with our technical engineers to provide you with a complete design scheme and a competitive price.
Related Products
Mineral Sizer Related Products
We are a professional manufacturer of mining equipment and can provide crushing, screening and conveying equipment for coal, mining, power, metallurgy, chemical industry and other industries. Find the equipment you want to know more about.
INQUIRY
Get Free Solution And Quote
Please provide the following details to help our sales engineer better understand your needs in order to provide you with solutions and quotes as soon as possible.
01
Send An Inquiry
You can send inquiry through email, WhatsApp, online form, online chat and other methods.
02
Technical Clarification
Our sales consultant will communicate with you about the technical requirements
03
Submit Solution
Our technical engineers will design scientific project solutions according to the requirements.
04
Accurate Quotation
Provide accurate quotation after technical solution is confirmed.